Molding process and means



Aug. 8, 1950 s. c. LUEBKEMAN 2,517,902

uoLDING PRocEss ma mms Filed Aug. s1, 1944 2 sheets-sheet 1 26, lf-l1" .5L

50 JNVENTOR.

Aug 8, 1950 G. c. I UEBkEMAN 2,517,902

nomma mocsss AND MEANS Filed Aug. 31, 1944 Y 2 Sheets-Sheet 2 willlllamli' Patented Aug. 8, 1950 UNITED .STATES PATENT` OFFICE MOLDING PROCESS AND MEANS George C. Luebkeman, Cincinnati, Ohio -f Application August 31, 1944, Serial No. 552,181

17 claims. (el. 1s-5) This invention has to do with the making of temporary shapes and is particularly concerned with the formation of molds and cores used in the molding processes, such as plastics and cast materials.

"An object of the invention is to provide a mold,

shape, or core formed of powdered or granular material covered by or embraced in' pliable covering or containing means, and means for apply-'- ing external pressure uponthe body 'of granular material for causing the latter to became substantially rigid during the time that the mold'or core is in use.' i

Another Objectis to provide a molding means and process of the kind indicated inwhich differential pressures are applied tothe inside and outside of the formed core for giving added strength and rigidity to the same whereby the core is enabled to withstand considerable pressures imposed thereon by the material being molded, without undergoing any modification of shape.

Another object is to provide meansand processes for forming constructions of irregular shape both interiorly and exteriorly. n

Another object is to provide a novel process and means for substantially rigidifying a containery of fluent material, such'as sand, by the imposition of negative pressure therein and also by the use of ilexible members disposed within the fluent material and rendered substantially rigid by the negative pressure.

y It is a further object to accomplish these various processes and means through expedients simple in structure and operation.

These and other objectsare attainedby the means described herein and illustrated in the accompanying drawing in which: y

Fig. 1 is a plan view of amold-forming means of the present invention. 1 s

Fig. 2 is a cross-sectional view on line 2-2 of Fig. 1. I

Figs. 3 and 4 are vertical cross-sectional views of mold or core-forming means of the present invention at successive stages of use.

Fig. 5 is a vertical cross-sectional viewof the from the die utilized in `its formation and provided with a cap adapted for suspending or positioning a core in a mold.

Fig. 6 is a vertical cross-sectional view showing the device of Fig. 5 positioned in a mold in readiness ior use.

Fig. 7 is a view similar to Fig. 6, with some of the top structure broken away and showing a vcore proper, of the present invention, Vremoved y modified form of moldingl apparatus.

Fig. 8 is a longitudinal cross-sectional view through a molding core of this invention, of irregular or curved formation and illustrating the use of stiffening means utilized in this form of the invention.

Fig. 9 is a cross-sectional view on line 9 9 of Fig. 8.

Fig. 10 is a cross-sectional view similar to Fig. 9, but showing a modication ofthe stiifening means;V

Fig. 11 is' a vertical vcross-sectional view through a modified form of apparatus used in shaping a mold of irregular configuration.

Fig. 12 is a perspective view, with parts broken away, of means for forming hollow plastic construction, utilizing a different form of core.

Fig. 13 is an end' View of a rack or frame for holding the containers utilized in the formation of the cores seen in Fig. 12.

Fig. `14 is a cross-sectional view illustrating another modified form of the invention and its use. f One of the great problems in molding is the formation and positioning' of cores or molds and the removal thereof after the molding operations. Various expedients have been utilized heretofore and have been found-generally dimcult and undesirable in use as entailing injury either to the formed objects orthe forming apparatus. For example, the present use of alloys as molding cores requires that the alloy be of higher melting point than the heated plastic formed around the core. Yet after the molding operation, in order to melt out the core, it is necessary to employ'a temperature high enough for that purpose, which is, therefore, 4higher than the melting point of the molded object, with the result of possible injury to the latter; Otherdifiiculties involved in this .eld have been thel :formation `oi. curved or irregular shapes in connection with .which it has been necessary to form the different partsy of a single object separately, .subsequently suitably joining them, as by fusion.

`These and manyother diiiiculties well-known to those skilled in the art, have been obviated by the present invention which might be termed a soft core method and which comprises theuse of pliable covers or containersfor a granular mass which is shaped inthe desired form and temporarily,for the necessary length of time, rigidiiled or solidied in this form by the use of .external pressures applied thereto.k i

In greater detail, and with reference to the drawings, thef'fapparatus seen in Figs.y 1 and 2 comprises a base l5 of generally rectangular shape, and having disposed thereon cover member I t formed with edge iianges Il. The inner face of the base I 5 has thereon, or is formed with a raised shape such as the arrow i8, of which shape it is desired to form a mold.

On the base i5 and between it and the flanges i1, is positioned a rectangular frame E9 and this in turn, has disposed between it and flanges Il, the edge portions of a pair of pliable air-tight membranes or sheet members 22 and 2i which sheet members are desirably at least slightly stretchable when small details of shape and form are required to be reproduced. The frame i9, the membranes 2B and 2l and the flanges il' are all secured together by suitable means'such as threaded bolts 22, and this wholefunit of struc.4 ture, disposed on the base I5, is secured to the latter by suitable means such as longer threaded bolts 23, passing through all of the said members.

An end of the cover member 61 isv provided with a conduit' 24: for communicating with the interior of said cover member', in the space be tween the two membranes orsheetfmembers 2G and 2i The conduit 24'has la lateralia'ir passage 25 associated therewith, the latterbeingprovided with a suitable iilter.

The top of the cover member llrnay have an air connection 26 giving access to the interioroi said cover: member and'. tothe-outer face ofi-the membrane 2|.

This form of the invention is used by introduce ing granular material 2'! through the conduit' 22 onto the. upper face of the membraneM and settling it, as by tapping; Thereafter the con'- duit is closed and negativevair pressure applied through the air passage-25 whereby movement of the grains ofthe mass oflmaterialZll', relative to one another, is substantially precluded and the mass of material is rigidied' against-tlie upper face oi the membrane 2li which, by virtue of the granular material, snugly covers the shape IB and thus assumes the -forrnof the latter.

Where it is desired to apply afgreater'pressure to the mass of granular material 21, the' membrane or cover member 2i is called'into-play. Positive pressure is introduced throughthepassage 2S against the outer face of the'membran'e 2l so that the mass of granular material is forced and compacted against the upper ortop face of the lower cover'member 20. The pressure maybe hydraulic.

Suitable valves, not shown, in the passages 25 and 25 are now closed and the long threaded bolts 23 lmay now be removed'for exposing the countersunk shape provided in thelower face ofthe membrane 20. This -countersunk portion may be utilized directly'asa moldV for forming articles having the characteristics of ltheshape I8v or for forming moldsfor cores utilized in subsequent molding operations.

After the mo1d-forming meansiuustrated in Figs. 1 and 2 have been thus employed, the pressures may be released,v whereupon the granular material becomesuent'ag'ain andmay be'poured out through-the conduit 24.

It may be remarkedat thispoint thatapair of pliable sheet or membrane members such as those disclosed inFig. 1; or of any otherd'esired outline, may be connected atlr theiredges' vand the container thus formed' providedr with an inlet for the intro'duction'of granular material and the application of air-pressure.' This'V sim'- plied form of theinvention'n'rayhave-'any1 desired shape .imparted thereto,- such forKV example,

4 a toy, or a stage property, and by the application and maintenance of a vacuum applied interiorly of the container, the shape may be kept for any desired length of time, and then changed at will.

Referring now to Figs. 3 through 6, there is disclosed therein a pliable air-tight container 28, of sack-like character having an open end attached as at 29 to one end of a connection Sill. Thisfconnectionhas lateral air passage 3i provided interiorly with a iilter 32, and preferably having associated therewith a suitable control valve, not shown. The upper end of the connection 3U terminates in an exteriorly threaded flange 33.

The container 28 and connection 33 just described, are adapted to be associated with a supply tank 34 holding granular material and provided at the top with an air-tight inlet 35 for the introduction of the granular material into thetank. Atthe vlower end the latter is preferably'tapered and formed with an outlet 35 having a: control valve 31 associated therewith. The lower end of the valve Yis developed into flangeA 38 f which is embraced by and retains inl place, a

rotatable interiorly threaded collar 39, which, when the flanges 33'and 38have been placed in abutment, is screwedy on to the ange 33 for forming an4 air-tight connection between the tank 34 and the containeror sack '28. A stiftening member lli)-` extendsr into the sack-like conn tainer 28 and .is'shown as provided with an end stop 4l and lateral projections 42, forva purpose tobe described. The upper end of the'stiiening member.y may be securedfas at 43 to the interior of the connection 30.

The structural details just described are designed :to cooperate with a die or mold into which the pliable container 28 is receivable. Such a die` or mold is shown herein ias'comprised of two partsV 44 and 45, adapted tobe connected in-use by suitable securing means. One of the members I4-of the mold may have a bracketd removably secure'drto its top as by bolts'Y M. The upper end of this bracket is'rattached to 'ther/side ofthe reservoir or tank-34` as by removable connections lS, so that the said mold and tank 34, .aswell as the other. associated parta-including .the sack-like containerV 28, may be disposed in a xedrelationship for proper use.

The use of the device is as follows: The supply tank 34 is provided with a mass of granular material 49 which has previously been introduced there'into through the inlet 35. The valve 3l' is now moved froml its closedpositiom as see-n in Fig. 3, to the open position seen `in Fig. 4, so that Ithe granular material is permitted to flow by gravity into the pliable sack-like container 28. Simultaneously, positive airl pressure is intro duced into the container 28 through the air passage 3l, from' la pump or other source of both positive and negative air pressure, not shown.

This results in the expansion of the container against the'in'terior' surfacev of the mold i4-45, as seen in Fig. 4. At the same time the container is filled with the granular material, any voidsv in the latter being guarded against, as by agitation.

Thereafter the air pressure is released and valve31 closed. The bolts 48 are now removed and the mold parts 44` and 45 separated from the llediand shaped'container 28. It may likewise be desirable to remove the connections il of the bracket 45 so that the latter may be completely segregated' from the other parts; Negative air turn the granular material repeatedly pressure is then applied interiorlygof the container 28 through the, air passage 3l.v The result of this application is to render the gnains of the mass 49 substantially immovable relative to one another by frictional andinterlocking contact so that the lled container 28, as a whole, becomes likewise substantially rigidor solid.

In this condition, that is,'withfthe supply tank 34 still connectedwith the shaped container 28, the device may be utilized for molding operations, it being understood that the negative air pressure is maintained so vthat the shaped container 28 retains itscharacteristicsA of substantial solidity. It may be pointed out here that the stiifening member 40aids in suchretention, the stop 4l and lateral projections 42 thereon, precluding any movement of the stiiening member relative to vthe surrounding mass of granular material. v

The use of the shaped container 28 as a molding member or core, lv vhile the supply tank 34 is still associated therewith, may -be convenient where theshaped container is to be usedfor repeated operations in which it is necessary to reto the supply tank 34. f

In cases where the shaped container 28 is to be used in such manner thatr tank 34 might be in the way, the two members may be separated. For this purpose, a cap 50, Fig. 5, is provided for the threaded ilange33, after-the latter has been disconnected from the'rotatable collar 39. The cap 50 maybe formed its top face with a threaded socket l for'grigidlycentering the shaped container 28 in a mold, such as the plastic mold shown in Fig.l 6. The latter may comprise the separable partsf52and53, one of which,

vsuch as 52, having a bracket 54 secured to its top rand formed withy an overhanging arm 55 provided with a threaded.` bolt 56 projecting therethrough and receivablefinthe socket 5l of the cap 50 for holding the shaped container or core 28 rigidly centered, asshown.

poured out of the pliable container 28, and back into .thesupply tank:.:34'.ij:The .container 28 is of course immediately restored :to -itsloose vand kpliable condition as seenfinfFFig. 3, so that it may ,be withdnawn'from themold. along with the.

stiiening member 40. f

l It may be `desirable to apply: pressure to the molding material to aid in its settingandto in'- sure its conforming tothe mold; In such case,

after the negative pressureis 'released-.as de.

scribed, positivepressure may lie-applied inside shaped container 28 andthe latter expanded for exerting pressure on .the molding material.v

If the container 28is Vof inexpensive-material, or if its added weightorstrengthlis `desirable, then the container maybe leftin place Aafter removalof the granular materiali Theilatter too, if desired, may be leftfinfor weight. y

It mayhere be pointed fout-..tha,t the shaped container 28 as .seen infEig..-5, maybe; utilized for 6 operations` not entailing the use of a mold such as' 4517-53. For example, the shaped-container orcore- 2 8 may be utilizadas a mandrel upon which impregnated tape is wound for forming tubing orfother-similar construction.

As is well-known, plastics are usually cured by pressure or heat, or both, and' in `some cases the plastics are of, very viscous nature requiring their introduction into the mold under high pressure. The structure of Fig. 7 is provided by the present invention to cope with such situations. In this modification ofthe invention, the details already described are in all respects the same, with the addition of a second pliable sack or container member 59 embracing the rst or inner container 60. The outer covering or container 59-is provided with a separate air, passage EL In use, all of the steps heretofore described `in connection with Fig. 6 are carried out, up lto and including the application of negative air pressure interiorly of the inner shaped container 6D. The deviceis now positioned in the plastic mold of Fig. 7 and the plastic introduced through the passage provided at the bottom of the mold, while apositive pressure is introduced at the top Vof the space or void 51 asv throughthe reliefgoutlet 510, usually provided in a mold ofthis type,` asuitable relief valve, not shown, being utilized in connection therewith; This introductionof positive pressure in 510 further strengthens theshaped container member topreclude deforming of 'the latter by the entering molding material. When the full charge of plastic has vbeen introduced, positive air pressure is injectedthrough the air passage 6l into the outer container member 59, and maintained, whereby the plastic is pressed against the mold for part or all of the curing cycle. Also, the strength of the molding core and its resistance to distortion by the plastid'isthus greatly increased by the use of this differential pressure applied interiorly and exteriorly of the core. i

It is to be understood Ythat the core shapes Aillustrated are merely given by way of example, since the invention makes possible the formation of complicated and irregular coresand molding members such as thoseinvolving undercuts.;

Another modication of the invention is seen in Figs. 8 and 9. This is particularly useful inthe formation of such structurefas curved tubing or curvilinear hollow construction generally, which heretofore has necessitated the use of a number of separate molding operations in order to provide for the curved shapes involved, operations which, by the present invention, are reducedto a single molding step. Fig.8 shows a tubular container 62 which may be formed of iiexibleex.- pandable or non-expandable material.y z- Thisdevice, for the shaping thereon, is adapted tobe placed in suitable dies in the same manner as seen in Fig. 3. The granular material 63-is then introduced, The ODenend oi the container 62 has a connection 64: applied thereto andadapted, after filling of the container, to be closedv by-a cap 65 which is used inthe same manner as illustrated in Fig. l6. The connection 64 isformed with interior struts 66 and 61 ,supporting a rigid ,stiffening member 68 extending through theupper or straight portions of the container62, and a ilexible stiffener VF59 -which mayv extend completely through thecontainer 62,

Negative `air pressure isy `introduced interiorly of the container B2 through an air rpassage 10 in the connection 54. It may now be explained that .the flexibles tiiening member `69 is preferably provided with av roughened surface, such, as .pre-

vided fiby y'sand#paper, with 'the u'resvlt-that the application-ofthe negativeV air Vpressure causesthe particles 'olf the granularmaterial to bind or adheretoE the ilenille stiffening Ymember whereby the container' W52 acqui-res -greater strength in tension', Aeven 'though lbenothing more than a single'stripwof material-as seen clearly in Fig. 9.

is--fliltewfisev contemplated by this Vinvention that-strips fof exible, 'rough surfaced material, s'm1, i110, may Abe utilized as laminations, normally/flexible, but when subjected to negative pressureiwitl-iinifa container such as B2, becomin'glasol'idnoneflexible core. It will be seen also `llf'iig. lO that the granular vmaterial 12 surrounding' fthis corev ser-ves to 'ill fout the `con tours vofftlie@embracing container.

`i s'a substitute Vfior the laminated stiffening strips'iii-1stJ described, short libres might 'be used, dispersed throughout the-granular material and serving, 'as li't lwere, as individual cores about fthe granular m'aterial adheres upon the application of negative pressure.

"In .another 'modification -is seen, useful Tor" lforming intricate Ashapes in plaster-oi-Paris or :like material. Thus fa box-'like Vreceptacle 13 of such material "F4 'may be'iprovided, the bottom ofthe receptacle Ebeing' -formed with a reenforced opening vfili. "The molding core of this invention, under "form, may "comprise Va hollow inembraneshaped'ffor"example, -as a hand 16. The `open 'end fo'the latter is vattached to a connectifion FH threadedly receivable on a threaded closur 181 The latter has secured thereto, as by -a centrali bolt 19, af-p'late :80 ywhich closes ythe apertureill, and lies on the outer face of the botitorn'oi the receptacle 13, being removably 4secured thereto fas-bythe bolts -'8'YI 'fthe use of' -this device lthe receptacle A'I3 'isfflrst inverted for positioning lthe hand-like core 'fl-61 The`l'att'er may, it Will'be noted, comprise st'iiteners -`8`2 projecting into vthe extended par'tsfofthe niolidingfs'hapefi and pivot-.ally connectedas at 83' to across strutd'wi'thin'the conneet-ion The shape Amember 'iii in a downsvardl'yf projecting positionfas explained, and lled with its igranularmaterialjis now evacuated of air ith-rough 'the passage IE5 provided for this purposeand thereafter the whole receptacle "i3 is turnedto the position seen in Fig. 1l and the maiterial' T4, whether it'be plaS'ter-o-Paris of 'moldingsand', or otherwisefis placed in the receptacle 'around 'the molding shape TE. After hardening (o'i'the material' *12.1, the negative air pressure is `-`releasedTf-romthe molding shape "i6, Sthe bolts Bil vrarereifiio'ved or releasing the plate B0, and 'the b'oltl'SL iin turn, lremoved for 'releasing the plate 8U trom the tclosure18. When 'the latter visr un- *s'cre'wedffrom position, the sand may v'be poured froin thefinterior of the shape 1E and l'the latter W hdrawn "from the hardened material 14, the ls'tiif'ene'rs `"82 at Y'this "time 'being pivotally moved toward one another to 'permit `withdrawal .of the icoinplete molding core "from the `container 73.

YIn another modification ofthe invention seen yJiri-"Figs P12` 'and "1B, 'a tubular slightly stretchable icontainer `58'6, as of cellophane, Ais provided. A "stiiT'en-in'g 'rod -'81 is preferably extended'through ithe container, projecting therebeyond at both ends This container is adapted to be lled'by gravity, for which purpose a rack V|88 is useful itor*1`ios`it'ion`i`ng ithe container jBi; vertically during the iilling `foperat'ion. -After the latter, the #ends of "the container 85 are closed and the latter Amay 'new be disposed iin -any position, such as vliidiiiz'fontally, .in =a` moldfor L'forrn 189. The Platter 8 A'may comprise thel=base '03 the1r .sides FSH land '9'2 and ends 93. In the side :'Sfll small `holes 9'4 ymay be 'formed for receiving the-stiiening rod'l, only. The other side '920i the lmo'ld may be provided with larger-'apertures- 9'5 adapted to havefthe -end portions of the nlledcontainers 8B 'project' therethrough. Assuming that .such construction fas for example, hollow'ience posts are Yto bev formed,

partitions $6 maylalsobe made 'parts ofthe 'mold vWithvall' fthelparts 2in the 'positions described, Vthe Aplastic material such as concrete, is placed inthe various compartments of the frnold 'and' around the filled containers 86. vAfter solidifying of the molded ymaterial, the projecting end of the container 86 'is opened iandfthe granular material poured therefrom. The emptied container 8'6 may likewise be" removed' if desired, or liff itis purposely formed of materi'alfsuch as paper, vwhich vsuch as "the member .2-8 `Fig.l f5, .is yformed of rubber-like or other `'contractibleI material. This sackdike .member 'is' expanded 'into conformity with a suitable mold,in the manner of Fig. 4, `and vfilled withfgranular material. lIn this -instance vthe subsequent application of negative pressure may *be 'omitted vvsince, after the positive expanding air pressur'e'wi-thin the container is r`eleased,tl'1e contractiblelcharacteristics of the latter serve to bind the contained granular material in the given shape.

Fig. 'llifillustratesa 'further modification of the invention, particularly useful in the formation of hollow molded `ic'orIstr-notion. The .equipment ymay.oompris'ea moldSThaving positioned :therein a tube 98 or yother yshape of paper or lother non-rigid material, having la vShaper B9 of similar `form disposed th'ereabout. =At` the beginning of the process, the Shaper 99 'is ldisposed around the lower endportions'of the tube .98, as Aseen in Fig. i4, 'sand or other :granular "material is directed 'from a suitable Asupply 10U linto the tube,

and concrete or yother molding material lf'! is placed in the mold 191 around the shaper 99. The

`latter isigradually'withdrawn, .as indicated in Fig.

14, `.from those portions of the'tube 98 in `which the level lo'f igranular :material is .substantially above the level tof the fconcrete. ln such :portions :of Y.the v'tube 9.8, the sandlhas become ysolidly lpositioned and' the granules thereof 'are :locked employed in connection fwiththe Vpresent invention. For example', 'the Vcore-forming Vsack Imay `be filled with heat conducting granules, such las metal, Ato provideheat byi'nduction and high fre- .quency'rcurr'ents, itothe'fsurrounding :molding -material, f'or treatirIgv for curing the latter. lThe I'granules may likewise fc'oinprise suitable chem- .ical ingredients rendering 'them 'self-heating, for

the same purpose. Moreover, the 'invention'likewisec'ontemplates.athe'fuse 'of steam and' hot -liqplacepfairgto provide fheat-Where needed,

feg-suisse Ffor example, ybetween'the -two sack-likei parts of ,th'e double container'member'seen in '1ig. '7.\A

vIn some instances, the sack-like container may jbe of permeable" or' pervious material, and the "shape'i'ilnthis in'stanc'e,I the filled and shaped sack, immersed in a suitable receptacle of liduid,

ff' The size, hape, strength, mixture, andsurfa'ce Ac'ondition of' the granules employed in'connection with the v'present invention canjbe"gspecical l y ldesired in' the shape formed.y f l "'Itffmjay be remarked here lthatjthe stiffening fniembers' heretoforeA disclosed may, under Asome circumstances, be of,` tubular formation provided with'lter covered perforationsalong the-length therein,"` so thatthe stifener maydikewise'be lutilized' for the application and immediatea'nd even distribution of pressuresA within the granular masssurrounding thejtube-like stiiener'. i* Variousother modications willv suggest themselves" y'fibipon consideration ofv the means vand methods vherein disclosed, `but these are believed 'tobecomprised within the spirit and scope' of the "invention -Whatis ciaimedis'z n y h vrl1i The process of making a moldingform or core, which'comprises expanding an airtight sack or'the'like" into contact with an adjacent die-and filling.the' `sacl; with granular'material, evacuati'ng 'air "froinjthe'sa-ck, for rendering the mass of granular-"material substantially rigid, removing the die, and maintaining `the vacuum in' the shaped sack while the latter is utilized asa `rnfolding form or core. 2,. The process o f making a molding form or corejwh'ichI comprises expanding an airtight sack or the like into `Contact with an adjacent die and filling the sack with granular material, inserting a fstilening rod or-'th'elikeinto the materialv in the sack, evacuating air from the sack for rendering the mass of granularfmaterialsubstantially rigid, removing the die, and maintaining the vacuum in the shaped sack'while the latter 'is utilized Aas 'a molding formor core. 'Y j 3; A process for-molding hollow objects and comprising `conforming' 'tol a desired shap'efan airtight saclzof granular material having as uitable stiifening member inserted therein, evacuating L'air'fro`rnthe sackwhereby the granular'material ,therein is renderedv substantially jrigi'd, maintaining the vacuum in the shaped sacklwhile the latteris' utilized as a molding core,"releasing the hvac'ui'nn Y-,after the molding operation" `,to free the "granular'material from its given rigid ."sh'a'pe, and removing at least the granular materia'land the 'stiffening member from lthe linterior15o/'f:tlfie hollow mldedob'jecti 4. The process of molding which comprises conforming an airtight double sack to a surrounding die or mold and filling the inner sack with granular material, applying and maintaining negative air pressure in the inner sack, introducing melding material into the mold around the outer sack, and subsequently introducing positive fluid pressure between the two sacks.

fol predetermined, in orderto give variousproperties shaped container" independently of the holder Si Core-forming' apparatus for use inmolding a i "dieforyrecivng the container, Va' fluid-tight comprising a pliable duid-tight container, a

holder containing granular material, a valve controlled, duid-tight,- transfer conduit member con- -ne'cting'the `container and the'holder, and means `to""sele`cti`vely and forcibly introduce and withdraw fluid in'to and from the container lindependently of'said transfer conduiti yifCofre-forming apparatusl'for use in molding fandw'comprising y an air-tight pliable container,

a die Igfor" receiving the container, a fluid-tight '(liblder"l containing granular material, a'closable conduit means between the container and holder "forftra'nsferr'ing granular material tothe former frorr'i the latter, uid pressure `means for expandi, container into conformity` with thedie vlec'eption "of granular material, means for lyv withdrawing fluid from the illedl and ywhereby the container is rigidied and means 4die for receiving the container, an air-tight holder coritaininggranular material, conduit meansjbetween the container' and holder for transferring lgranular material to the former from the latter, air pressure means forv expanding the container into conformity with the die for reception of the .granularmaterial to yfill said container from `said. holder; aistiening member in the container in lcontact/jfwith the' mass of f granular material, 'means lfor cutting off communication through the'fconduit means between said container and holderand meansk for exhausting air from the containerto reduce the air pressure therein below thatfoffthe` exterior of the container for rigidifying the lle'd andshaped container during use as'a core.v

WS, Core-forming apparatus for use in vmolding and' comprising an airtight pliable container, a die or mold for receiving the container, an airtighthol'dericontaining granular material, conduit means between lthe container and `holder for transferring granular material tov the former from'I the latter, means to introduce air under pressure into the container for expanding the container into conformity with the die for reception of the granular material, and means for forcibly evacuating air from the filled shaped container for substantially rigidifying the same for use as a molding core during such'evacuation. l 9,` Hollow, molding apparatus comprising a double air-tight' sack-like container,` la mold for enclosing the outer container, an air-tight holder containing granular material, means providing afcontrolled communicating connection between said holder and the innermost container whereby vgranular materiall from the holder is transferable vtoA said inner container, air conduit means connecting with the interiors of therespective containers?, the airconduit means to the inner container adapted for connection with a means toi'positively and selectively introduce and. ex-

and the inner container, a mold for plastic mateanimatie rial 'adapted to .receive the rigidiied core thus .formed and a surrounding .body of plasticvmater- .raalteA be molded, and means for introducing positive. air pressure -to the .air conduit of the outer. container for expanding .the .outer container lto exert Acompressive -force on the outside .of the vinner f core vand v.on :thea-inside wof the plastic mass in the mold. Y

10. Molding :apparatus .comprising .a container `ofwsheet .like =pliable material, .a uent granular mass lin .said container, a iiex'ible member -dis- -posedfin said .mass in said container, means .for .positively withdrawing fluid interiorly of the conftainer to .establish therein a pressure below the .pressure .onlthe .exterior of the container .to effect interlocking andladherence between the grains .of said mass whereby the `latter is substantially .rigidined .and means .on vsaid flexible Vmember .t eiec't .adherence of the surrounding granular mass lthereto whereby said lieXiblememberislkewise .substantially .rigidied .11.' "The process o'f molding which comprises ex- ,pending an expandable .container -to conformity wtha core mold,.lling .the container withgranlularsolid material, settingr up a reduced fluid pressurewithin .the .container andsealingit to rigidify the container and contents, 'transferring the container .as arigid .core to .a mold, injectling moldalole material .into the mold around the .coreand .then introducing positive pressurein- .terio'rly A.o .the container.

'12.'Ihe .process of vmolding which comprises rniing a .doublewalled .sack to a desiredshape,

'fillingftheinner .sack Awith angular granularmaterial, setting up .andmaintaining .reducedfuid pressure withinsaid .shaped ylled .inner .sack for rigidi-tying it in said .desired shape, .then Atransferring/.the lilled...and .shapeddouble .sack as va rigid.` core to a mold, injecting molding material into the mold'around said core, then introducing iuid Ypressure between the .inner and outer vparts of 'said .double sack Vfor .compressing .themlding material 'in the mold, .then .relieving vthe pressure, emptying the .inner sack .of its granular content and removing the double sack.

12 ing the core shape, .maintaining the .-.eore A.in said rigidi-nedzfcondition .and .transferring it .to a die, introducing molding .material .into vthe diearound the core, and introducing ,pressure fluidv/interiorly l.of thesack forscompressing lthemolding material .mass substantially rigid, removing the die and maintaining the Vacuum during y.the .time itisde- .sired `to .retain `the shapeso formed.

16. The process of molding which eomprises .insertinga rod-.like stiening .element .into .an ,air-.tight double A.sack .and conform-ing said :sack .toa-surrounding mold, filling the inner sack .with .angular :granular material, then withdrawing air from the inner .sack .to reduce the air 13'. The process o'f molding which comprises introducing .a iiexible doublewalled .sack into a core mold, .expanding .the inner sack whereby said .double sack .conforms .to the. core-mold, filliner 'the inner .sack with vangular .granular material while the double .sa-ok is in .an expanded and shaped condition, closing the .inner sack, settingup 'and .maintaining Areduced fluid `.press ure inlthe inner sack whereby thegranular material is' rigidied, removing vsaid rigidied flled double .sack and vplacing .it vas va .core in a mold, injectingmolding material into themold around said .rigidirled core, then introducing fluid .heat and ,pressure Tbetween .the inner and outer Aparts of 'the double sack.

14. The process .of`molding whichcomprises inserting an air-tight sack into a core Imold expanding the sack with pressure air to .conform tothe core'mo'ld, lling the sack withgranu'lar material to form a core shape, withdrawingair fromthe sack to reduce air pressurethereinfbelowthatof vtheexternalfluid medium for rigidify- .pressure therein :below 'thepressure Vof the external .surrounding .medium'ior vrigidifying4 .the .innersack .andits contents, temporarily sealing lsaid .sack and.,placing it .in a die, .introducing ml'di'ng,..mater,ial .into -afdie around .the outer sack .and then .introducingpositive `fluid pressure .between .the .two sacks while maintaining the inner sack .sealedfand fnally normalizing `the pressure. 4between the sacks .and removing lthe pressure treated molded lmaterial .andcore from 4.theol-ie. Y

1.7.. The processof rmolding heat .treatable .materia'ls which comprises the steps .of filling `an air-tight, double walled iiexible ,container with granularmaterial, shaping the .filled container ina moldfexhausting the iluidin thecontainer torigidify. the .container and .granular contents, transferring the rigidi'edshaped.container to a die, injectingheat .treatable material into .the die anrliin'troducing a Afluid Lheating .medium .between the walls'of the double .walled container for subjecting. the injected 4heat treatable material .to heat andpressure.

GEORGE C. LUEBKEMAN.

"REFERENCES )CITED The following =references are -of record din .the file-of this patent:

"UNITED STATES :PATENTS 

